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Regen after battery is fully charged

5130 Views 22 Replies 11 Participants Last post by  canehdian
I recently fully charged my Volt at a relatively high elevation. After it was charged I proceeded to drive downhill, which resulted in the Volt attempting to regen some power back into the batteries. But since the batteries were already fully charged it appeared to switch to gas mode and started logging gas miles. Except that the ICE was not running and the Volt still appeared to be in 100% electric mode. What was the Volt doing? Is this how it handles a situation where the batteries cannot accept further charging? If so, where was the regen power going? Were the brake pads possibly being used instead of regen without my knowledge?

I have a 2015 Gen 1 Volt.
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It's a common bug.
The system sees extra power that it doesn't know where it came from because not from the battery, so assumes gas.
Probably somewhere in a thousand nested if statements there's an 'else count as gas miles' clause.
Or if that's not doable, set your charge schedule to delayed mode to complete x minutes after you usually leave such that the battery is only y% charged.
Values which you'll find with experimentation :)
It's the unicorn mode that earlier quote said exists but WOT says does not.

Until someone actually records data of it happening, we have to assume it doesn't exist and it just stops regen.

If it does exist, the only way I can think of it working is that MGB is set to full regen (more than would normally be extracted from downhill coasting in L) and MGA is set to add that energy back to the system so that the electricity is passed from one to the other (@90%x90% efficiency) = 19% energy removed from the system as heat and out the coolant/radiator. At max regen of 60kW that's 11.4kW of deceleration possible.
That is what is rumoured to happen, but if that is physically possible, I don't know. But the numbers seem like a reasonable level of deceleration can be maintained from this.
I wouldn't worry about possibly overcharging the battery. The engineering behind this car is solid. It's not that you're overcharging the battery, but the guessometer was adjusting your expected range based on driving conditions. There wa son need to switched to ICE.
And in this case, switching to gas really just changes the picture on the dash. The engine wouldn't start with continuous negative (generation) or net zero energy flow.
So where does that energy go? Does the Volt have a way to load dump? At some point the battery cannot accept any more charge.
I, too, start my commute at the top of a long descent. Is there anyway to program the car to stop charging at set charge level, say 80%?
Both have been answered already in the thread :)


Also what is the highest range anyone has seen in this scenario?
Gen1 screen maxes out at 60mi (50mi for 2011s, IIRC).
But the number on the screen is irrelevant as you won't get that number when you actually hit the bottom and start using energy instead of generating it.
It's the unicorn mode that earlier quote said exists but WOT says does not.

Until someone actually records data of it happening, we have to assume it doesn't exist and it just stops regen.

If it does exist, the only way I can think of it working is that MGB is set to full regen (more than would normally be extracted from downhill coasting in L) and MGA is set to add that energy back to the system so that the electricity is passed from one to the other (@90%x90% efficiency) = 19% energy removed from the system as heat and out the coolant/radiator. At max regen of 60kW that's 11.4kW of deceleration possible.
That is what is rumoured to happen, but if that is physically possible, I don't know. But the numbers seem like a reasonable level of deceleration can be maintained from this.
So, I took a trip out west and descended the Coquihalla with a full battery - for science.
I immediately regretted it when there was construction partway down the steepest descent (!) and regen cut to 1/5, but I believe I have data which supports the mythical battery-full-regen mode.

You'll see the computer allowed an absolute max of 86.6666% SOC, starting this mode about 85.88%.
The computer unhooked the two motors and brought MGA to zero. MGB continued a little mild regen until SOC hit 86.66% and then it flipped MGB into positive flow and spun up MGA into negative flow at a higher level (about 11-13kW difference).
-11kW was what I saw on the DIC while driving.
Once SOC dropped below 86% and net result of energy draw was positive (i.e. I was using a small amount of energy to drive as I had resumed driving @ 120 - thanks to air resistance slowing me that was not present @ 60)

So there you have it. Through the scientific method, I would say this does not disprove my hypothesis. Seems to show exactly what was described - one motor is running opposite to the other, and the net difference in energy pulled from the system would be the sum of the inefficiency of the process (i.e. heat expelled through the radiator)

Edit: looks like forum resized my attachment, but I think the visual is pretty clear as to what's happening. Yellow is MGA, blue is MGB and grey is net power. Dark blue is SOC and dotted red is max SOC mark (86.6666%). Green is vehicle speed.

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