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We purchased our Volt about 5 months ago and only just now have had to add some gasoline to the tank. Funny that I did not notice this before but the top half of the fuel door is not flush with the body of the car and sticks out about 2 mm.

It seems to me the door is made of plastic - I have tried gentle bending to reshape it but no luck. I'ts a very minor flaw but I guess it's time to talk to the dealer. Anyone else out there notice this small cosmetic fault?
 

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We purchased our Volt about 5 months ago and only just now have had to add some gasoline to the tank. Funny that I did not notice this before but the top half of the fuel door is not flush with the body of the car and sticks out about 2 mm.

It seems to me the door is made of plastic - I have tried gentle bending to reshape it but no luck. I'ts a very minor flaw but I guess it's time to talk to the dealer. Anyone else out there notice this small cosmetic fault?

2018 LT here, my charge port door is off just a bit, probably 2mm also. gas door is fine, although I've only opened it once ;) Charge port daily...
 

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My gas door also sticks out a lot more than it should. Let us know if your dealer does anything about it. My charge port door could be better but its acceptable.
 

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Both of my doors are okay, but must be an intermittent issue during assembly if more than one car has the problem.
 

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Welcome to Chevy build quality...

The fit and finish on this car is the worst I've seen since the 80s.
 

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For metric averse Americans: 2 mm = 0.08 inches (For decimal averse Americans, that is 8/100 inches or eight one hundredths of an inch).
 

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I have a 2018 and I am encountering fitment issues on both the charge door and the fuel door. The charge door is obviously something we all use regularly so it is quite noticeable.
 
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