Tesla and Volt Contrasts.
Jason,
Tesla depletes their battery to a lower state of charge, SOC. The decrease battery voltage and efficiency with this lower SOC. To get to higher power levels for their higher hp motor, the Tesla runs at higher current than the Volt, more I^2R losses. My simulation shows that at 55 mph the larger weight of the Volt is equaled by the higher wind drag losses of the Tesla to give approximately equal losses for wind drag versus tire dissipation totals at cruise. I suspect the driving range of the Tesla, a sports roadster, is established with a more aggressive driving profile than the Volt. The Volt, with its 200+ man design team, probably has ten times as much engineering simulation/optimization work (reduced inverter power dissipation losses, better heat design) than the Tesla. Eventually it will also use more advanced technology (SiC on Si power electronics, advanced heat exchangers, dual side cooling, custom caps with reduced ESR, and custom ICs with increased UpIntegration. One result is less power is required to run fans.). I also suspect Volt will use hybrid magnetic and variable reluctance motors for increased motor efficiency.