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2013 Volt - Intermittent charge issues

8420 Views 49 Replies 13 Participants Last post by  lexcyn
So here's a weird issue that I can't figure out. Periodically I will take a short drive in the morning (maybe 10km or so), then come home and plug in. Yellow light will stay on and I will get the message "Unable to charge" and my range is now down to 0. Turn the car on and get the "Service High Voltage System" and "Propulsion power reduced" messages. OK. Remove 12v negative, put it back, messages are gone, car will charge fine and range is back to where it should be, no issues.

I just replaced the 12v battery with a new one thinking that was the problem, but it still persists. This has happened to me twice in the past month, always in the morning. I'm wondering if it could be my L2 charger (using an Nissan unit) or maybe the dreaded coolant sensor issue?

Dealer had "fixed" this in the winter by "reprogramming" the battery computer but I'm assuming they just reflashed it and it reset the errors.

The only codes I could get were from a check engine light that I normally receive when there are power quality issues with charging (P1E00 & P0D22). After I reset the 12v there are no codes and everything works fine.

Specs:2013 Volt, 106,000km, L2 charging ( Nissan unit @ 20amp) plugged into 30a dryer plug

Help! :)
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My onboard charger worked fine with the stock L1 EVSE and then I bought a used Bosch L2 and it failed. Plug the L1 in , yellow, green, beep. Plug the L2 in yellow and nothing else. My dealer started the troubleshooting process by replacing the charge port, made no difference so they then ordered the on board charger. Bingo.
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